Discrete Manufacturing Management | Solis System
Automotive assembly line

Keep every build on schedule, from first design release to final inspection.

Solis Discrete Manufacturing Management connects planning, bills of material, shop floor and quality in one system.

Assembly operations

Run assembly that never waits for a missing part.

See material shortages before they stop the line, and supply every workstation on time.

Electronics manufacturing

Trace every component lot, batch and finished unit.

Answer audit and customer questions in minutes, with a full history for each serial number.

Production plant

One connected flow, from engineering release to dispatch.

Give planners, supervisors, quality and finance the same live picture of the plant.

Variants and revisionsOne product, many configurations
Finite planningMaterials and capacity together
Shop floor controlWork orders in real time
Full traceabilityLot, batch and serial history

Built for products you can count, assembled from many parts.

Vehicles, machines, electronics and fabricated parts all share one challenge: hundreds of components, frequent design changes and tight delivery dates. Solis keeps the product definition, the plan and the shop floor in step.

Discrete

Distinct, countable units built from a bill of material and a routing.

Process

Formulas and continuous batches. Handled by Solis modules built for them.

Automotive assembly line with car bodies moving through factory stations

Everything between a sales order and a finished product.

Six connected capabilities, working from one product record.

Production planning

Plan demand, materials and capacity together. Release work orders you can actually deliver on time.

BOM, variants and routing

Manage multi-level bills of material, options and revisions, with the operations and tooling for each.

Shop floor execution

Issue, track and close work orders at each workstation, with live status for supervisors.

Quality management

Run incoming, in-process and final inspections. Record defects and trigger corrective action.

Line-side material supply

Pick, kit and deliver parts to the line, linked to stores and warehouse stock.

Plant dashboards

Follow output, delays, scrap and on-time delivery from one screen, by plant, line or shift.

One defined process, from design release to dispatch.

Each document is created once, in the right place, and flows to the next team.

Product definition

Items, BOMs, variants and routings are set up and approved.

Engineering change

Revisions are controlled and released with full history.

Demand and planning

Orders and forecasts become a feasible production plan.

Procurement and job work

Purchase and subcontract orders follow the shortage list.

Stores and line supply

Materials are received, stored and issued to the line.

Production execution

Work orders are run, reported and costed on the floor.

Quality and traceability

Inspections, defects and lot history stay attached to each unit.

Finished goods and dispatch

Completed units are stocked, packed and shipped.

The everyday problems of building complex products.

Where plants lose time and money, and how Solis responds.

Designs keep changingControlled revisions reach planning, purchasing and the floor together.
Lead times are hard to promiseCheck materials and capacity before you commit a date.
Shortages stop the lineShortage alerts and kitting keep stations supplied.
Defects reach the customerIn-process inspection catches issues at the source.
Margins are unclearActual material, labour and overhead costs roll up per order.
Audits take weeksLot and serial records are ready to search and export.
Electronic circuit boards organised on an electronics manufacturing production line

Connected modules that follow the product through its whole life.

Start with manufacturing and add the rest of Solis ERP when you are ready.

Supply chain and procurement

Suppliers, purchase orders and stock in sync with the plan.

Cost accounting

Product costs and profitability on every order.

Warehouse management

Locations, bins and movements for parts and finished goods.

Analytics

Dashboards and reports across plants and teams.

The right view for each role on the floor.

Production planners

Build feasible schedules and react quickly to changes.

Line supervisors

See today's work orders, shortages and progress at a glance.

Quality engineers

Manage inspections, defects and corrective actions.

Sales and estimating

Quote with real costs and realistic delivery dates.

Planning and purchasing

Order the right parts, at the right time.

Management and finance

Track output, cost and margin across the plant.

Automotive, electronics and discrete manufacturing—all on one controlled foundation.

Configure workflows to suit your product structure, production method, quality requirements and traceability needs.

Automotive and componentsTiered supply and line sequencing
Electronics and electricalComponent lots and serial history
Assembly and machineryConfigured and made-to-order builds
Fabrication and metal partsJob work and routing control
Industrial equipmentComplex multi-level BOMs
Building productsVariants and batch dispatch
Medical devicesQuality records and compliance
Other industriesTailored to your process

Ready to bring more control to your production line?

Tell us what you build and we will show you how Solis fits.